| Model No. | Bolt Size | Cylinder | Area | Dimension | Weight | |||||
|---|---|---|---|---|---|---|---|---|---|---|
| Metric | Inch | Tons | Cm² | A | B | C | D | E | Kg | |
| TBT-3 | M16 M18 M20 M22 M24 |
- 3/4" - 7/8" 1 |
23.5 | 15.7 | 75 | 168 | 32.5 | 90 | 47-51 | 2 |
| TBT-5 | M27 M30 M33 M36 M39 |
1-1/8" - 1-1/4" 1-3/8" 1-1/2" |
50 | 33 | 102 | 187 | 47 | 106 | 65-71 | 4 |
| TBT-9 | M39 M42 M45 M48 |
1-1/2" 1-5/8" 1-3/4" 1-7/8" |
90 | 59.7 | 133 | 208 | 61 | 120 | 86-93 | 6 |
| TBT-13 | M52 M56 M60 M64 |
2" 2-1/4" - 2-1/2" |
130 | 83 | 163 | 231 | 73 | 135 | 106-114 | 10 |
| TBT-19 | M64 M68 M72 M76 |
2-1/2" - 2-3/4" 3" |
190 | 123 | 193 | 254 | 86.5 | 150 | 129-135 | 15 |
| TBT-27 | M76 M80 M85 M90 M95 M100 |
3" - 3-1/4" 3-1/2" 3-3/4" 4" |
270 | 176 | 233 | 286 | 110 | 180 | 155-167 | 24 |
| TBT-44 | M110 M120 M125 |
4-1/2" 4-3/4" 5" 5-1/4" |
440 | 251 | 280 | 304-338 | 111-121 | 181-197 | 210-233 | 45 |
| TBT-54 | M130 M140 M150 |
5-1/4" 5-1/2" 5-3/4" |
540 | 317 | 325 | 354-388 | 126-141 | 202-216 | 243-275 | 73 |
FEATURES
- TIGHTX Solutions hydraulic bolt tensioners have eight load cells from M16 to M150 or from ⅝” to 5¾”.
- Twin ports for quick connection of multiple tools.
- Only one size of bridge as per size of load cell.
- Detachable and rotational bridge simplifies bolt tensioner positioning.
- Full bridge window.
- Black surface treatment protects against corrosion.
- Anti-slip grip for more secure handling.
- Universal and multi-use tool.
- Double Straight Reaction Arm.
- Blank Reaction Arm.
Why Tensioning ?
Safe, reliable and repeatable, the use of hydraulic tensioners has many advantages over other less accurate tightening methods.
- Tension is applied directly to stretch the bolt, so we don’t need to fight against friction or losses.
- The applied load is controlled very accurately, because it is directly proportionate to the pressure applied to the tensioner.
- The load transfer factor is calculable, helping to give the correct residual load.
- Operation of Tooling and improved accuracy reduces time required to retighten the load.
- Tensioning allows for loading multiple fasteners in a joint at the same time.
- Uniform bolt loading ensures a high level of accuracy by applying a consistent force.
- Purely axial, tensile loading ensures no torsional stresses are introduced.
FEATURES
- Piston stroke - 10 mm except for TSRT 0 - 8 mm.
- Max tool pressure - 21,750 psi (1,500 bar).
- Bolt protrusion above nut = 1 x bolt diameter.
- D includes an allowance for tool removal after bolt tightening with 10 mm tool stroke.
- Weight excludes puller sleeve.
| Tool Ref Load Cell |
Stud Diameter | Tool Load | Hydraulic Area | 'A' | 'B' | 'C' | A/F | 'D' | Approx Wt | |||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Imperial | Adapter / or Part Number |
Metric | Adapter / or Part Number |
Lbs (Ionl) |
KN | I2 | mm2 | In | mm | In | mm | In | mm | Imp In |
bolts mm |
Met In |
bolts mm |
lbs | kg | |
| TSRT 0 TSRTAS000001 |
3/4" | TSRTAS000002 | M20 | TSRTAS000006 | 35494 (16.1) |
160 | 1.65 | 1067 | 2.6 | 66 | 3.7 | 93 | 2.5 | 63 | 5.4 | 136 | 5.5 | 142 | 3.1 | 1.4 |
| 7/8" | TSRTAS000004 | M22 | TSRTAS000008 | 3.7 | 93 | 2.5 | 63 | 5.6 | 142 | 5.6 | 144 | |||||||||
| TSRT 1 TSRTAS010001 |
1" | TSRTAS010003 | M24 | TSRTAS010007 | 61949 (28.1) |
280 | 2.89 | 1867 | 3.4 | 87 | 4.6 | 117 | 2.7 | 68 | 6.9 | 175 | 6.9 | 175 | 6.0 | 2.7 |
| M27 | TSRTAS010009 | 4.6 | 117 | 2.7 | 68 | 7.0 | 178 | |||||||||||||
| 1-1/8" | TSRTAS010005 | 4.7 | 120 | 2.8 | 72 | 7.1 | 181 | |||||||||||||
| TSRT 2 TSRTAS040001 |
1" | TSRTAS020003 | M24 | TSRTAS020011 | 99648 (45.2) |
450 | 4.65 | 3001 | 4.1 | 103 | 4.6 | 117 | 3.0 | 75 | 6.9 | 175 | 6.9 | 175 | 9.0 | 4.1 |
| M27 | TSRTAS020013 | 4.6 | 117 | 3.0 | 75 | 7.0 | 178 | |||||||||||||
| 1-1/8" | TSRTAS020005 | M30 | TSRTAS020014 | 4.7 | 120 | 3.2 | 75 | 7.1 | 181 | 7.2 | 184 | |||||||||
| 1-1/4" | TSRTAS020007 | M33 | TSRTAS020015 | 4.8 | 123 | 3.3 | 84 | 7.4 | 183 | 7.5 | 190 | |||||||||
| 1-3/8" | TSRTAS020009 | M35 | TSRTAS020016 | 5.0 | 126 | 3.5 | 89 | 7.7 | 195 | 7.7 | 195 | |||||||||
| TSRT 3 TSRTAS030001 |
1-1/4" | TSRTAS030003 | M33 | TSRTAS030011 | 145945 (66.2) |
660 | 6.82 | 4401 | 4.7 | 118 | 4.8 | 123 | 3.5 | 88 | 7.5 | 190 | 7.6 | 192 | 11.9 | 5.4 |
| 1-3/8" | TSRTAS030005 | M36 | TSRTAS030012 | 5.0 | 126 | 3.8 | 96 | 7.8 | 197 | 7.8 | 193 | |||||||||
| 1-1/4" | TSRTAS030007 | M39 | TSRTAS030013 | 5.1 | 130 | 3.8 | 96 | 8.0 | 203 | 8.0 | 8.0 | |||||||||
| 1-5/8" | TSRTAS030009 | M42 | TSRTAS030014 | 5.2 | 133 | 4.1 | 105 | 8.2 | 209 | 8.3 | 211 | |||||||||
| TSRT 4 TSRTAS040001 |
1-1/2" | TSRTAS040004 | M39 | TSRTAS040014 | 223546 (101.4) |
1000 | 10.34 | 6868 | 5.5 | 140.5 | 5.2 | 132 | 4.4 | 112 | 8.3 | 211 | 8.4 | 212 | 18.5 | 8.4 |
| 1-5/8" | TSRTAS040006 | M42 | TSRTAS040015 | 5.3 | 135 | 4.5 | 114 | 8.5 | 217 | 8.6 | 218 | |||||||||
| 1-3/4" | TSRTAS040008 | M45 | TSRTAS040016 | 5.5 | 139 | 4.7 | 118 | 8.8 | 223 | 8.9 | 225 | |||||||||
| 1-7/8" | TSRTAS040010 | M48 | TSRTAS040010 | 5.6 | 142 | 4.5 | 114 | 9.1 | 230 | 9.1 | 231 | |||||||||
| 2" | TSRTAS040012 | 5.7 | 145 | 4.7 | 120 | 9.3 | 235 | |||||||||||||
| TSRT 5 TSRTAS050001 |
2" | TSRTAS060004 | M52 | TSRTAS060012 | 331372 (150.5) |
1500 | 15.50 | 10003 | 6.9 | 175.5 | 5.8 | 148 | 4.7 | 120 | 9.7 | 246 | 9.8 | 248 | 30.4 | 13.8 |
| 2-1/4" | TSRTAS060006 | M56 | TSRTAS060013 | 6.1 | 154 | 5.4 | 138 | 10.2 | 259 | 10.2 | 258 | |||||||||
| M60 | TSRTAS060015 | 6.3 | 161 | 5.4 | 138 | 10.2 | 259 | 10.3 | 262 | |||||||||||
| 2.1/2" | TSRTAS060008 | M64 | TSRTAS060016 | 6.3 | 161 | 6.0 | 153 | 10.7 | 272 | 10.8 | 273 | |||||||||
| 2-3/4" | TSRTAS060010 | M68 | TSRTAS060018 | 6.6 | 167 | 6.1 | 156 | 11.2 | 284 | 11.1 | 283 | |||||||||
| TSRT 6 TSRTAS060001 |
2-3/4" | TSRTAS060004 | M72 | TSRTAS060014 | 5531372 (250.9) |
2500 | 25.85 | 16671 | 8.6 | 219 | 6.6 | 167 | 6.2 | 157 | 11.6 | 294 | 11.7 | 297 | 50.7 | 23.0 |
| 3" | TSRTAS060006 | M76 | TSRTAS060016 | 6.9 | 171 | 7.2 | 182 | 12.1 | 307 | 12.1 | 308 | |||||||||
| M80 | TSRTAS060018 | 7.1 | 180 | 7.5 | 190 | 12.1 | 312 | |||||||||||||
| 3-1/4" | TSRTAS060008 | M85 | TSRTAS060020 | 7.1 | 180 | 7.5 | 190 | 12.6 | 320 | 12.7 | 323 | |||||||||
| 3-1/2" | TSRTAS060010 | M90 | TSRTAS060022 | 7.3 | 186 | 8.1 | 205 | 13.1 | 332 | 13.2 | 334 | |||||||||
| TSRT 7 TSRTAS070001 |
3-1/2" | TSRTAS070004 | M90 | TSRTAS070010 | 708118 (321.2) |
3200 | 33.06 | 21339 | 9.9 | 252 | 7.3 | 188 | 7.9 | 200 | 13.2 | 339 | 13.3 | 341 | 70.5 | 32.0 |
| M95 | TSRTAS070012 | 7.3 | 186 | 7.9 | 200 | 13.5 | 346 | |||||||||||||
| 3-3/4" | TSRTAS070006 | M100 | TSRTAS070014 | 7.6 | 192 | 7.9 | 200 | 13.7 | 352 | 13.9 | 356 | |||||||||
| 4" | TSRTAS070008 | 7.8 | 199 | 8.3 | 210 | 14.2 | 354 | |||||||||||||
FEATURES
- Multi- Cylinder Design increases the tension length.
- Strong capacity with small outside diameter.
- Suits for the operation at narrow space.
| Model No. | TBTE-30 | TBTE-36 | TBTE-39 | TBTE-42 | TBTE-48 |
|---|---|---|---|---|---|
| Maximum Operation Pressure | 1350Bar | 11350Bar | 1350Bar | 1350Bar | 1250Bar |
| Maximum Output Capacity | 465KN | 678KN | 915KN | 915KN | 1202KN |
| Maximum Stroke | 7mm | 10mm | 10mm | 10mm | 10mm |
| Cylinder Effect Area | 3448mm² | 5027mm² | 6830mm² | 6830mm² | 9621mm² |
| Quantity of Cylinder Step | 2 | 2 | 2 | 2 | 2 |
| Outside Diameter | 72mm | 84.5mm | 98.5mm | 98.5mm | 129mm |
| Bolt Size | M30×3.5 | M36×4 | M39×4 | M42×4.5 | M42×4.5 |
FEATURES
- Manual Pumps with twin stage cylinders, for both single and double acting jacking cylinders.
- An automatic spill free venting valve to increase pumping efficiency.
DESCRIPTION
- Model No. TTHP-2
- Stage - ||, Pressure - 180 Mpa / 1800 bar
- Tank Capacity - 2.2 Ltr.
- Fitted with pressure gauge.
MATERIAL
- Cast and Drawn Aluminum Body.
- Thermoplastic Hose with Spiral Steel Reinforcement.
- ISO14540 Steel Coupling.
- Pressure Gauge 180 MPA with Protective Cover.
FEATURES
- Brand new technology: Combine unit of Low pressure and high pressure equipments.
- Less High pressure components used, hence maintenance cost is less.
- All components are Highly precise and reputed make.
- Substantial savings in energy and oil consumption.
- Analog or Digital pressure gauges assure the highest possible read out and adjustment precision.
- High speed/flow.
- Remotely operation onward and reverse.
- Light weight & compact design.
OPTIONAL ACCESSORIES
- High pressure hose
- High pressure QRC (Quick Release Coupling)
- Digital Pressure Gauge
| Model No. - TETP - 1500 | ||
|---|---|---|
| Main Voltage | AC | 230 V, 50Hz |
| Solenoid Voltage | AC | 230 V |
| Main Consumption | A | 10 |
| Motor Capacity | KW | 1.5 |
| Protected According to | IP | IP 55 |
| Nominal Pressure | bar | 0-1500 |
| Flow | ||
| Flow @ 1500 Bar | lpm | 0.1 @ 1500 bar |
| Tank Volume | litre | 14 |
| Oil Type | Servo 68 | |
| Ambient Temperature | C | 45 IŠ |
| Max Oil Temperature | C | 60 IŠ |
| Weight | ||
| Weight without oil | Kg | 35 Approx |
The air operated powerpack for bolt tensioner TATP-1500 are designed to meet the highest technical and safety requirements of high pressure equipment.
FEATURES
- Stainless Steel Frame: Hydraulic unit is installed in a weather proof stainless steel protection frame.
- Calibrated Pr. Gauge: Calibrated 150mm (6”), liquid filled, SS Frame, 2500 bar rating pr. with dual reading (bar / psi).
- Complete Air System: Includes FRL Unit, air pressure gauge and control knob for safe air control and supply.
- Weight & Dimension: Lightweight only 18 Kgs and measures 450mm x 340mm x 480mm.
- Lower Input Air Pressure: Higher pressure ratio of 1:350 ensures less input air pressure for operation.
- Quick Connect Outlet: Pump comes fitted with quick connect outlet for easy connection of hydraulic hose.
OPTIONAL ACCESSORIES
- High pressure hose.
- High pressure QRC (Quick Release Coupling).
- Digital Pressure Gauge.
| Model No. - TATP - 1500 | ||
|---|---|---|
| Pressure Ratio | 1:350 | |
| Displacement Volume | cm³ | 1.3 |
| Operating Pressure, Max. (at 5.1 bar Pre Limited (PL) Air Pressure) | bar | 1800 |
| Compressed air supply (air drive) | ||
| System Operating Air Pressure, Max. | bar | 5.1 |
| Safety Valve Set Pressure | bar | 5.5 |
| Stainless Steel Tank Capacity | ||
| Oil Tank Capacity | litre | 5 |